一、主要技术规格Main specifications
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原材料要求Material requirement |
适用材料Applied materials |
热轧或冷轧,低碳钢，Hot rolled or cold rolled, low carbon steel,Q235 |
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材料质量Material quality |
正品钢卷 Authentic steel coil |
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材料力学性能Material mechanics performance |
抗拉强度Tensile strengthδb≤500Mpa， 屈服强度The yield strengthδs≤250Mpa |
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原材料宽度width of raw material |
300mm~1250mm |
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原材料厚度Thickness of raw material |
0.8mm~4.0mm |
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钢卷内径 Coil I.D |
Ф508mm，φ610mm （根据用户钢卷确定According to user steel coil） |
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钢卷外径 Coil O.D |
≦Ф1500mm |
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钢卷重量Coil Weight |
≦20吨Ton |
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成品参数 |
钢卷内径 Coil I.D |
Ф508mm（可根据客户要求定制）(Custom-size) |
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钢卷外径 Coil O.D |
≦Ф1800mm |
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钢卷重量 Coil Weight |
≦20吨Ton |
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纵剪能力 Longitudinal shear capacity |
0-10条pcs 根据客户需求定制 according to Customer Require change. |
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纵剪速度Slitting speed |
0-100m/min |
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单侧边丝宽度Single side wire width |
≥2.5mm（板厚thickness 0.8mm-2.0mm时） |
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≥3mm（板厚thickness 2.01mm—4.0mm时） |
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边丝要求 Edge silk requirements |
必须两侧都要有边丝 Must have the edge silk on both sides |
二、工艺流程process flow
开卷uncoiler→矫平Straighten→剪切Shear→导向对中guide→纵剪Slitting→分条压料Article→收卷 Recoiler
三、设备主要参数与配置Main equipment parameters and configuration
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主要部件驱动电机The drive motor Of the main components |
上料小车Feeding Car |
2.2KW |
1台pcs |
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辅助开卷Auxiliary uncoiling |
4KW |
1台pcs |
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夹送与矫平机Clip with leveler |
18.5KW |
1台pcs |
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纵剪主机Slitting host |
75KW |
1台pcs |
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上刀轴压下电机Knife shaft under pressure |
2.2KW |
1台pcs |
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废丝收圈机Waste silk collect machine |
3KW |
1台pcs |
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收圈主机collect host |
132KW |
1台pcs |
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卸料台车Discharging car |
2.2KW |
1台pcs |
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液压站Hydraulic station |
11KW |
1台pcs |
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装机容量 installed capacity |
约about 250KW |
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电源Power |
380V/50Hz/3ph |
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纵剪速度 sliting speed |
0-100m/min（无级调速Stepless speed regulation） |
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纵剪方式type |
拉剪形式pullshear form |
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电柜配置 Electric cabinet configuration |
控电柜Control electrical cabinet |
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主操柜The main operating ark |
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副操柜Deputy operating ark |
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设备生产方向Equipment production direction |
客户定（人在操作台，面向机组看）(custom-size) |
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设备占地面积Equipment cover area |
约长25米×宽8米 about 25Mx8M |
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生产操作人员 Production operators |
技术工1人 辅助工2-3人1 technician backup 2-3 people 注：具体生产操作人员数量客户可根据设备生产现场实际情况决定。Specific production operation personnel quantity customer can according to the actual situation of equipment production site. |
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设备颜色 Equipment color |
可按客户需求制作Custom-size |
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四、纵剪分条机组单机设备的功能参数Slitting article points the function of the single unit equipment parameters
1、双顶锥式液压开卷机（含上料小车）Double top cone type hydraulic uncoiler(within feeding car)
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功能function |
采用锥形双向顶紧结构形式，带机械式刹车阻尼机构控制张力开卷，随纵剪主机的速度平稳放料。The taper two-way top tight structure, with the mechanical brake damping control tension decoiling, along with the speed of slitting the host smooth feeding |
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构造structure |
由开卷架与卷筒组成。钢板与型钢焊接而成开卷架；卷筒则由中心长轴与扇形板组成。Is composed of uncoiler rack and the drum. Steel plate and steel welded together open book; Drum is the center of long axis and the fan-shaped plate. |
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设计最大挂料Biggest hanging design |
≦20吨Ton |
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适应顶紧钢卷内孔To adapt to the top tight hole steel volumes |
φ508mm |
2、液压自动放料，引头，铲头装置Hydraulic automatic feeding, head, shovel head device
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功能function |
通过自身主动放料和液压铲头装置作用，把带头安全，平移，送入牵引夹送初矫机内。Through their own feeding and hydraulic shovel head device, to take the lead in security, pan, into the early traction pinch machine. |
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功率power |
BWED52-187-4KW |
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构造structure |
钢板和型钢焊接而成Steel plate and steel welded together |
3、牵引夹送矫平机Traction pinch leveler
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功能function |
用于将钢卷板平面矫平后送入后序加工。夹送辊与矫平辊上下调整采用液压缸来控制。Used for steel plate surface leveling roll into after order processing. Pinch roll and leveling roll adjustment adopts hydraulic cylinder to control up and down. |
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动力power |
18.5KW |
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构造structure |
两支夹送辊与五支矫平辊墙板、电机、减速机及机架等组成。Two pinch roll and five leveling roll wallboard, motor, reducer and racks, etc. |
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夹送辊直径φ180mm表面中频淬火、磨加工。矫平辊直径φ150mm，表面中频淬火，磨加工。Pinch roll diameter phi 180 mm medium frequency quenching, grinding surface. Leveling roll diameter of 150 mm, surface intermediate frequency quenching, grinding. |
4、前过渡导料滚道台Frontmaterial transition guide groove
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功能Function |
引导板料顺利进入纵剪主机。Lead thestrip into slitting host. |
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构造Structure |
采用100mm×100mm×厚度4.75mm的方管与400mm×120mm×厚度3mm冷弯型钢焊接组成。Using 100 mm * 100 mm * 4.75 mm thickness of square pipe with 120 mm * 400 mm * 3 mm thickness of cold bending steel welding. |
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工作台面滚筒直径φ100mm，有效工作辊面长度1450mm。Work surface roller diameter of 100 mm, effective work roll surface length is 1450 mm. |
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5、导向对中装置Orientation of the device
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功能Function |
引导卷板料顺利进入纵剪主机，并且使板料中心与纵剪主机中心保持一致，消除跑偏现象，提高成品质量。Guide roll sheet smoothly into the slitting host, and make the sheet metal center and slitting hosts, eliminate the phenomenon of running deviation, improve the quality of the finished product. |
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构造Structure |
By the guide frame, dovetail refined guide, a guide roller, copper spirit, adjust the screw, sliding seat, hand wheel, etc. |
6、纵剪主机slitting host
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功能Function |
将钢卷纵向剪切成需要的宽度。通过调换隔套，可灵活改变剪切成品宽度。采用液压侧开机架，更换刀片方便。 The width of the longitudinal shear steel coil into need. Through changing spacer, flexible change shear finished width. The hydraulic side on frame, easy to replace the blade. |
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动力Power |
75KW直流调速电机。Dcspeed controlmotor |
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动力部分构造Dynamic part of the structure |
由机座、减速机、对齿箱、十字万向轴等组成 By the stand, deceleration machine, the gearbox, cross cardan shaft, etc |
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纵剪部分构造Slitting part structure |
由刀轴牌坊、刀轴滑块、刀轴轴承、推力座等 组成，刀轴材质40cr，轴径Ф220mm调质处理后精磨加工； Slider by the knife shaft memorial arch, knife shaft, such as the knife shaft bearing, thrust, 40 cr knife shaft material, diameter of axle Ф 220 mm conditioning treatment after fine grinding; |
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纵剪刀片材质slitting knife material |
6CrW2Si，Ф350×Ф220×15mm ，12片pcs。 |
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橡胶垫圈The rubber gasket |
Ф346mm×Ф280mm ，（厚薄均匀搭配），套满刀轴(thickness even match), set of knife shaft |
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刀轴衬圈Knife brass ring |
Ф280mm×Ф220mm ，（厚薄均匀搭配），套满刀轴(thickness even match), set of knife shaft |
7、边丝收卷机edge silk Recoiler
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功能Function |
位于生产线二侧，用途在于纵剪机将钢卷分条后，利用该装置将两条废边丝缠绕成卷状。 In the production line two side, purpose is to after steel coil slitting machine, slitting machine using the device will be two waste silk winding roll shape. |
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特点characteristics |
在正常生产过程中，边丝收卷机始终收紧两条边丝，并能自动跟踪纵剪主机速度使操作工专心于纵剪成品质量，提高工作效率。 In the normal production process, always tighten the two filament winding machine and wire, and can automatically track the slitting host speed make the operator to concentrate on slitting finished product quality, improve the work efficiency. |
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功率Power |
3KWTension motor |
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构造structure |
由底座、力矩电机、减速机、卷料轴、废料门等组成。 By the base, torque motor, deceleration machine, coil axis, the waste gate, etc. |
8、后过渡导料滚道台After the transition material guide groove
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功能Function |
引导纵切后的成品板料顺利进入收卷主机。 Boot after slitting finishedstrip into the host |
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构造structure |
采用100mm×100mm×厚度4.75mm的方管与400mm×120mm×厚度3mm冷弯型钢焊接组成。 Using 100 mm * 100 mm * 4.75 mm thickness of square pipe with 120 mm * 400 mm * 3 mm thickness of cold bending steel welding. |
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工作台面滚筒直径φ100mm，有效工作辊面长度1450mm。 Work surface roller diameter of 100 mm, effective work roll surface length is 1450 mm. |
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9、预分料压料张力阻尼装置Preassigned pressure material tension damping device
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功能Function |
前端分离器把剪出的成品预先隔开，带阻尼张力后再收卷成平整的圈状。Front-end separator separates cut out of finished products in advance, after the belt tension of damping winding into flat circle shape again. |
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构造structure |
由牌坊、上下张力辊、同步轴、油缸、底座等组成。 By the memorial arch, the tension roll up and down, synchronous shaft, oil cylinder, base, etc. |
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分离片规格Ф250×Ф115 材质65Mn ，厚度6mm ，12片。 Separate sheet specifications Ф 250 x 115 Ф material 65 mn, thickness of 6 mm, 12 pieces |
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分离片衬圈Ф165×Ф115 （材质：45#锻件，厚薄均匀搭配）套满分离主轴。 Separation sheet lining Ф 150 x 115 Ф (material: 45 # forging, thickness even match) set of spindle full separation |
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10、液压分条压料装置与收卷主机Separated hydraulic pressure device and theRecoiler host
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功能Function |
将纵切后的钢带分离并收成带卷，带卷由下料台车运出。卷筒采用直流电机驱动旋转，液压驱动径向涨缩方式。液压悬臂式带卷分离器可随钢卷增大而自动上升，并能始终压紧钢卷。带气动刹车装置。 Separate the steel strip after slitting and harvest coil, coil car by cutting out. Drum driven by dc motor rotation, hydraulic radial increases. Hydraulic cantilever coil separator can be automatically rise with the increase of steel coil, and the and can always compression steel coil. With pneumatic brakes. |
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构造structure |
收卷部分由机座、活套、轴承座、齿轮离合器、油压推板、支撑座隔套等组成；Recoiler part consists of frame, looping, bearing, gear clutch, hydraulic push board, brackets bushing, etc |
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功率Power |
132KW直流电机DC motor； |
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收卷成品内孔φ508mm（可根据客户要求定制）Recoiler the finished inner hole phi 508 mm.(custom-size) |
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最大收卷重量为15吨MaximumRecoiler weightis 15 tons |
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11、收卷辅助支撑座Winding auxiliary brackets
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功能Function |
为收卷主轴减轻承重负荷，使主轴承重均匀，减少主轴变形。For winding spindle reducing load bearing, the spindle bearing uniform, reduce the deformation of the spindle. |
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构造Structure |
由座架、油缸、支架、摆臂、轴销等组成。By the saddle, oil cylinder, stents, swing arm, axis pin, etc. |
12、液压下料台车Hydraulic cutting car
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功能Function |
升降及水平移动将收卷的成品圈料从收卷主轴上安全卸下打包。Lifting and horizontal movement, the winding circle of finished material discharged from winding spindle on safety packaging. |
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构造Structure |
钢板与型钢焊接而成。Steel plate and steel welded together. |
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功率Power |
行走电机Walking motor BWED42-121-2.2KW。 |
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设计最大举升吨位为20吨。Design maximum lifting capacity of20 tons |
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13、液压总站hydraulic station
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功能Function |
本生产线的液压系统有一台液压站和相应的泵、阀、管路组成，提供液压动力。This production line of hydraulic system with a hydraulic station and the corresponding pump, valve, pipe.provide hydraulic power |
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功率Power |
11KW |
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系统压力12MPa，工作压力6-8MPa。（可单独调压）The system pressure 12 mpa, 6-8 mpa pressure of work. (can be regulating alone) |
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14、电器控制系统与操纵系统Electrical control system and control system
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主要元件采用国外或国内名牌产品。 The main components adopt foreign or domestic famous brand products. |
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配备前、中、后3套操纵箱，以主操作柜为主操控整套设备的正常运行，各操纵柜之间都设有互相联动与互锁功能。With before, during and after 3 sets of control box, to the main operating ark is given priority to control the whole equipment normal operation, between various control cabinets have mutual linkage and the interlock function. |
15、设备润滑系统Equipment lubrication system
在整套设备各部件都设有相应的加油提示、人工加油和黄油咀等I
n the whole equipment parts have corresponding artificial refueling tips, and butter nozzle, etc。
16、安装及调试Installation of the equipment
1. 设备基础部分及相关配套设施由需货方负责。
The seller will provide the buyer the foundation ichnographies of the equipment.
2. 供货方负责指导安装调试。
The construction and monitoring of all the foundation engineering of the equipment are in the control of the buyer.
3. 现场安装所需材料由需货方负责。
All the installation material is supplied by buyer.
4. 安装调试期间路费、食宿由需货方负责。
The cost from transportation and hotel is covered by the buyer.
六、纵剪分条机组设备组成equipment list
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液压锥形双夹挂料开卷机（含上料小车）Hydraulic cone double clip hangingUncoiler (including feeding small car) |
1套 pcs |
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辅助开卷压头Auxiliary uncoiling pressure head |
1套pcs |
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铲板装置Shovel plate device |
1套pcs |
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矫平剪切机Leveling shearing machine |
1套pcs |
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前过渡导料滚道台Front material transition guide groove |
1套pcs |
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导向对中装置Orientation of the device |
1套pcs |
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纵剪主机Slitting Host machine |
1台pcs |
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边丝收卷机silk Recoiler |
1台pcs |
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后过渡导料滚道台Behindtransition material guide groove |
1套pcs |
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预分料压料阻尼装置Preassigned pressure material damping device |
1套pcs |
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液压分条压料装置Separated hydraulic pressure loading device |
1套pcs |
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收卷主机Recoiler Host Machine |
1台pcs |
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收卷辅助支撑座RecoilerAuxiliary brackets |
1套pcs |
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液压下料小车hydraulic car |
1台pcs |
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液压系统hydraulic system |
1套pcs |
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电气控制柜Electrical control cabinet |
1台pcs |
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主操作柜main operation counters |
1台pcs |
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副操作柜deputy ark |
1台pcs |
Our main products are: open-book machine, shearing machine, spiral looper, precision welded pipe forming equipment, is a research and development, design, production, sales as one of professional manufacturers.
