原材料(钢带)材质

Steel strip material

热轧或冷轧低碳钢Hot rolling or cold rolling low carbon steel

成品要求

FinishedProducts

requirements

圆管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

机列要求Machine column requirements

机列形式：分体式  Form:Split

布置方式：根据客户的需求

arrangement form: according to the customer's requirements

机组生产速度

Unit production speed

0～70m/min(特定条件下无法达到最高速度

The maximum speed can not be reached under certain conditions

结构形式

type

单头液压开卷机single headhydraulic uncoiler

适用钢带内径

Shrinking and expanding range of I.D

钢卷内径涨缩范围φ470-φ520mm（根据客户需求）

Φ470-Φ520(according to the customer’s request)

钢带外径

steel strip O.D

≤φ1800mm

钢带宽度

Steel strip width

160～320mm

钢带卷重

Steel strip coil weight

≤5吨Ton

制动形式

Brake from

气动、强弱制动Pneumatic brake

转动形式

rotation form

人工推动平台±180°Manual push platform±180°

作用Function

切除钢带头尾的缺陷部分以及带卷中间的缺陷部分

在对焊前切头切尾，使对焊接头平直对正，利于对焊

Removal of the defective portion of the strip head and tail and coil center,

Cutting head and tail before butt welding, make the butt-welded head straight on to be good for welding

结构形式

Structure form

液压剪+手动（自动）焊接+手动（自动）对缝

Hydraulic shearing and manual(Automatic) alignment and manual(Automatic) welding

剪切厚度

Applicable steel strip  thickness

≦4.0mm

最大剪切宽度

Maximum steel strip width

320mm

活套原理

Principle

由外套引入，中心出料

Introduced by theouter accumulator, center discharge

活套直径

Diameter

Ф4.8米meter

钢带宽度

Steel strip width

160～320mm

钢带厚度

Steel strip thickness

≦4.0mm

充料速度

Feeding speed

≥120m/min

送料电机功率

Feeding motor power

11KW 

活套主体功率

Accumulator unit motor power

22KW 

进料装置

Feeding device

导向立辊

Guide vertical roll

矫平辊后两对导向立辊，通过手动调节对中开合调整

After leveling roll two pairs of vertical guide rollers,

regulation of the opening and closing by manual adjustment

矫平辊

Leveling roller

采用7辊矫平装置，使钢带平稳进入成型机组，矫平辊为无动力辊，下辊固定，上辊通过首轮丝杆上下调整

Adopt7-roller leveling device, so that a smooth strip into the forming units,

leveling roll is a non-powered roller, lower rolleris fixed, upper roller can be adjustedthrough the first round screw up and down

成型机架

Forming bracket

成型原理

principle

本机组采用底线水平辊式成型原理，轧辊采用双半径孔型

This unit uses the baseline level roll-forming principle,Roller adopts double radius of groove

成型要求

forming requirements

圆管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

成型机架规格

Forming bracket specifications

辊架

Roller bracket

数量

quantity

辊架轴径

Shaft diameter of roller bracket

辊轴材料

Material of roller bracket

轴热处理

Heat treatment

水平辊架

Horizontal Roller bracket

7

Φ90mm

42Crmo

调质高频淬火

HF quenching

立辊架

Vertical Roller bracket

7

Φ60mm

42Crmo

调质高频淬火

HF quenching

成型机架机构要求

Forming bracketinstitutions requirements

在每个开口成型水平机架上辊方轴承顶部都设由过载保护装置，当遇到过载时该垫有缓冲，以保护水平辊和传动装置

On each opening forming horizontal rack roller bearings are located at the top side by the overload protection device, the pad has a buffer when faced with overload, in order to protect the horizontal roller and transmission device

水平辊架为龙门式结构，其中：开口成型4机架；闭口成型3机架。水平辊模具采用隔套直接固定，保证机组精度

Horizontal rollerbracket is gantry structure, including: open molding4 brackets; Silent molding 3brackets. Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

立辊架为滑槽式结构，其中：双立辊导向，手动调节同时开合和对中；立辊滑块为分体式，用螺钉调节松紧；

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time vertical roll slideris the split, with screw to adjust tightness

换辊方式：侧拉式

Roller changing way:Side pull

机架润滑：水平辊架后端排架使用油枪油脂润滑，配加油嘴

BracketLubrication:horizontal rollerbracket back-end bent use grease lubrication oil gun, with refueling nozzle

上下轴加同步调整手轮

Upper and lower axis synchronous adjusting handwheel

焊缝导向机架

Weld guide bracket

（1套）导向辊由上下两个辊子组成，中间装有导向刀片，焊缝角度通过螺杆调节

(1 set)Guide roller is composed of upper and lower rollers,

 the middle is equipped with guide blade,weld angle adjusted through the screw

焊接挤压辊机架

Welding extrusion rollerbracket

（1套）三辊式，压辊加压将熔融的金属挤压并焊合在一起

(1 set)Three roller, roller pressure squeezing molten metal and welded together

侧挤压辊轴装辊直径

Roller diameter ofThe lateral extrusion roller

Φ60mm

外毛刺去除装置

Outer burr removal device

（1架）装有可交替使用的前后刀具座，手轮调整刀具的高度和横向位置并加装有快速进退刀装置

(1 set)Before and after the tool holder can be used interchangeably,

the handwheel adjustthe cutting tool height and horizontal position and equipped with a fast cutting device

下支承部分

lower support part

硬木板支承，高度可调；可保证焊缝切削光滑平整

Hard wood supports, height is adjustable; 

can ensure the seam cutting is smooth

磨光辊机架

Polishing roller bracket

（1架）立辊式，手动调节开合和对中

（1 set）Vertical roller, manually adjust the opening and closing

冷却装置型式

Form of cooling device

喷淋和溢池联合式

Spray pool and overflow pool

定径要求

Sizing requirement

圆管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

定径机架规格

Sizing bracket specifications

辊架

Roller bracket

数量

quantity

辊架轴径

Shaft diameter of roller bracket

辊轴材料

Material of roller bracket

轴热处理

Heat treatment

水平辊架

Horizontal Roller bracket

6

Φ90mm

42Crmo

调质高频淬火

HF quenching

立辊架

Vertical Roller bracket

6

Φ60mm

42Crmo

调质高频淬火

HF quenching

水平辊模具采用隔套直接固定，保证机组精度 

Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

定径机架机构要求

Sizing bracketinstitutions requirements

换辊方式：侧拉式

Roller changing way:Side pull

上辊调整：左右单独调整

Adjustment ofUpper roller: left or right to adjust alone

立辊架为滑槽式结构，双立辊导向，手动调节同时开合和对中；双立辊导向，手动调节同时开合和对中；立辊滑块为分体式，用螺钉调节松紧

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time,vertical roll slideris the split, with screw to adjust tightness

矫直装置(土耳其头)

Straightener(Turkey head)

作用

Function

矫直钢管平直度,引导钢管正确进入飞锯，也可对方矩管进行整径

Straightening steel pipe straightness, lead the steel pipe right into flying saw, can also be rectangular tubes for the whole size

结构

structure

四辊土耳其头，分别上下、左右调整和旋转调整

Four-roll Turkey head,  up and down,

left and right adjustment and rotation adjustment respectively

数量

quantity

两架单面土耳其头

Two Single-sided Turkey head

型式Type

微机定尺飞锯

computer length flying saw

用途

Usage

确定钢管定长切断位置，并能快速起动使切断设备与作业线速度同步

Determine steel pipe fixed length cutting position, and can quickly start to make the cutting device synchronized with the production line

维持切断设备与作业线速度同步，切断机构动作切断钢管

Maintaining cutting device synchronized with the production line, cutting off steel body movements and steel pipe

快速复位

Fast reset

控制方法

Control way

微机控制电机通过减速箱传动齿轮齿条驱动移动组件 

Microcomputer control motordrives mobile component through gear boxgear rack

切割方式

Cutting way

热摩擦锯切

Friction heat of mental sawing

锯车最大运行速度

Maximum running speed of saw car

70m/min

锯切管径

Pipe diameter

圆管roundФ50-Ф102mm，方管square 40X40-80X80mm

锯切管壁厚

Pipe thickness

≤4.0mm

切割精度

Cutting precision

±3mm

定尺长度

Specified length

4～10m

锯片规格

Saw blade

Φ800×110×4

锯片转速

Saw blade rotation speed

3000rpm

锯切电机

Cutting motor

15KW（AC）

跟踪电机

Tracking motor

22KW（DC）

气动系统

Pneumatic system

0.4～0.7Mpa

支架结构形式

Support structure

采用型钢焊接结构

Using steel welded structure

辊道架标高Roller rack elevation

与管件轧制、飞锯下料中心标高一致

In line withpipe rolling andflying saw cutting center elevation

托辊形式、材料

Idler roller form and material

托辊为平辊，材料：45＃钢淬火镀硬铬，使用寿命长，不划伤钢管

Idler roller is flat roller

Material:45# steel quenching hard chrome plated, long service life, don't scratch steel pipe

托辊运转动力

Operation power of idler roller

采用3KW电机拖动，可满足不同生产速度的需求

Adopt 3kw motor, can meet the needs of different production speed

翻料方向

Turning direction

管件前进方向
Forward direction of pipe fittings

下料方式Blanking way

两边都可下料can be blanking on both side

传动原理

Principle

整个机组成型机和定径机联动传动，各系统的主电机通过减速箱、齿轮箱(螺旋伞齿轮传动)、万向传动轴拖动水平辊；立辊为无动力辊。螺旋伞齿轮材质采用20CrMnTi

Forming and sizing machines of the entire unit Transmission linkage,

the main motors of each system drag horizontal roller through reducer,

gear box (spiral bevel gear), universal transmission shaft;

vertical roller is unpowered roller. Spiral bevel gear material used 20CrMnTi

主机机组电机

The host unit motor

132KW x2

齿轮箱润滑

Gearbox Lubrication

稀有浸泡润滑；箱体外有油位显示

Rare immersion lubrication; There is oil level outside the enclosure

额外

additional

先将油循环冷却系统预先准备，现场需要时再增加。

Oil circulating cooling system in advance to prepare first,will add if need when install.

结构

Structure

整机预留冷却液总接入口，每段轧辊中间安装可调金属冷却管喷淋头

Reserve the engine cooling fluid total access, installing adjustable metal cooling spray headin the middle of each roller

冷却液流量

Coolant flow rate

≥25吨ton/小时hour

主电机

Main motor

国产品牌 Domestic brands

减速机

Reducer

国产名牌Domestic brands

飞锯电源

Flyingsawpower

进口品牌Imported brands

汽缸、气动元件

Cylinder, pneumatic components

国产品牌Domestic brands

成型、定径机组轴承

Bearingof forming and sizing bearing unit

国产品牌（哈、洛、瓦）Domestic brands

主要电器元件

Main electric components

进口品牌Imported brands

固态高频

Solid state high frequency

400KW节能一体机固态高频，单拖，风水冷，空调，调整支架

400KW energy-saving all-in-one machine solid state high frequency, single drag,

airand water cooling, air conditioning, adjustment bracket